Installation of TBM 3020 motorized benders

Disassembly and preparation analysis of the damaged pinion and axle

The technician, with care and precision, dedicated himself to dismantling the pinion, a fundamental component of the mechanism, in order to replace the axle that had been damaged. With technical knowledge he proceeded by carefully removing each individual part to ensure accurate and error-free work. This maintenance operation required concentration and expertise, and the technician demonstrated that he possessed both as he carried out the task with determination and professionalism.

After successfully completing the milling of the new axle, the technician undertook the delicate process of reassembling it inside the machinery. Carefully, he carefully examined both the sprocket and the new axle to ensure they were free of debris and damage, preparing them for assembly.

He positioned the new axle into its slot in the machinery, making sure each component fit into its correct position. Each movement was performed with extreme caution to avoid damage to the delicate gears and ensure a perfect fit between the axle and the pinion.

Once the new axle was positioned correctly, the technician began to precisely screw in the retaining screws, ensuring they were tightened evenly to ensure a solid and secure fit.

Finally, with assembly complete, the technician performed a final visual and functional inspection to ensure everything was properly aligned and locked. He manually turned the mechanism to check that the axle turned freely and without friction and that the pinion moved smoothly.

Creation of the new axle for perfect insertion

The technician, after carefully removing the pinion together with the damaged axle, undertook the next phase of the intervention. Before proceeding with milling the new axle, he carefully examined the old sprocket to precisely identify the location and specifications of the existing hole. This step was necessary to ensure perfect alignment between the new axle and the pinion, essential for the correct functioning of the mechanism.

With the mill ready, the technician very carefully positioned the new axle into the machine, ensuring it was perfectly stable and aligned. Using a series of measuring and control tools, he adjusted the milling machine with the utmost precision to ensure that the hole to be drilled in the new axle corresponded exactly to the position and size of the hole in the original sprocket.

Each milling step was performed with extreme precision and care, ensuring that the new hole was created with minimal tolerance and a flawless finish.

Once the milling was completed, the technician carefully checked that the new hole corresponded perfectly to the hole in the pinion, ensuring that there were no discrepancies or irregularities that could compromise the correct functioning of the mechanism.

The end result was a new axle with a hole milled to millimeter precision, ready to be carefully attached to the pinion and thus restore the full functionality of the device.

Final pinion and axle assembly

After successfully completing the milling of the new axle, the technician undertook the delicate process of reassembling it inside the machinery. Carefully, he carefully examined both the sprocket and the new axle to ensure they were free of debris and damage, preparing them for assembly.

He positioned the new axle into its slot in the machinery, ensuring that each component fit into its correct position. Each movement was performed with extreme caution to avoid damage to the delicate gears and ensure a perfect fit between the axle and the pinion.

Once the new axle was positioned correctly, the technician began to precisely screw in the retaining screws, ensuring they were tightened evenly to ensure a solid and secure fit.

Finally, with assembly complete, the technician performed a final visual and functional inspection to ensure everything was properly aligned and locked. He manually turned the mechanism to check that the axle turned freely and without friction and that the pinion moved smoothly.

Preparation and assembly of the chain in the machinery

With the new axle securely in place and the sprocket correctly positioned, the technician prepared for the next step in the machinery maintenance process. he took the chain, a vital element for the operation of the device, and prepared it to be reinserted into the system.

Before proceeding, he carefully examined the chain to verify that there was no damage or deformation that could compromise its functioning. Each link has been carefully checked, ensuring that it is free from residue or impurities that could interfere with the smooth movement of the chain.

With the chain ready, the technician started the insertion process, sliding it along the path prepared in the machinery.

Once the chain was fully inserted, the technician performed a series of final checks to ensure it was correctly tensioned and aligned.

Finally, with the chain correctly positioned and tensioned, the technician prepared for the final test.

Checking the movement and sound of the mechanism

After successfully completing the assembly of the new axle, precisely positioning the sprocket and inserting the chain, the technician prepared to test the operation of the machinery. Carefully, he started the system, allowing the engine to kick into action.

the technician carefully observed the movement of the chain, verifying that it flowed smoothly around the sprocket and other components. He paid particular attention to the sound of the mechanism, listening to every single click and click for any signs of friction or anomalies.

Test and final evaluation of the sheet metal

Once satisfied with the stability and fluidity of the movement, the technician decided to put the machinery to the test by carrying out some test bends on sheet metal. prepared the sheet metal for the bending process, precisely positioning it under the bending head and adjusting the machine settings to the required specifications.

After successfully completing several test bends, the technician carefully examined the final result, evaluating the quality and precision of the bends.

With the machine now ready for use, the technician concluded the intervention with a sense of achievement and confidence, knowing that his commitment and expertise had restored the machine to full functionality, ready to face future challenges with safety and reliability.